Manufacturing execution systems
Work orders, routings, shop-floor capture, scrap and downtime recorded against the plan.
See capabilitiesConnected plants. Predictable output.Manufacturing IT services.
Manufacturing IT services.
From shop floor to top floor.
Production data is generated every second and used almost never. Surfytech connects machines, MES, ERP and analytics so orders, stock, quality and downtime are visible in time to act on them.
- Plant-floor integration
- Production visibility
- ERP & WMS connected
Why plant systems disappointThe data exists.
The data exists.
It just arrives too late.
Machines log cycles, the ERP holds orders and the warehouse knows the stock — but nobody sees all three at once. Downtime, rework and shortages are discovered after they cost money.
We connect the systems that already exist, add the missing workflows, and surface the few metrics that tell you whether today is going to plan.
Automate the right thing first. Digitizing a broken process just makes the waste faster. We map the current flow and challenge steps before configuring or building anything.
- 01See downtime as it happens
Machine and order signals combined so stoppages get attention immediately.
- 02One version of stock
Warehouse, ERP and shop-floor counts reconciled with clear ownership.
- 03Traceability you can defend
Batch, operator and material history available when a customer or auditor asks.
- 04Fewer manual handovers
Paper travellers, spreadsheets and email approvals replaced with structured steps.
What we deliverSystems that run
Systems that run
where the work happens.
Each service can be delivered alone or as part of a wider Industry 4.0 programme.
ERP for manufacturers
Implementation and customization for planning, inventory, quality and finance.
Explore ERPIoT & smart manufacturing
Gateways and data capture from machines, sensors and energy meters with alerting.
Explore IoTAI & production analytics
OEE, yield, forecast and anomaly analysis fed by production and quality data.
Explore analyticsSupply chain & logistics
Supplier portals, dispatch, traceability and inventory across sites and partners.
Discuss supply chainLet’s find the right start.
Share the plant, the systems and the bottleneck. We’ll recommend a practical first phase.
Talk through your projectManufacturing capabilities
Every layer. One accountable team.
Plant, system, data and commercial layers planned together — because manufacturing problems cross all four.
Production workflows
Orders, scheduling, travellers, feedback and completion captured in structured steps.
Device & machine integration
PLC, SCADA and sensor data collected through gateways with resilient edge handling.
ERP & WMS integration
Orders, stock, receipts and dispatch synchronised between floor, warehouse and finance.
Quality & traceability
Inspections, non-conformance, batch records and material history with audit trails.
Inventory & supply chain
Multi-location stock, reorder rules, supplier performance and dispatch coordination.
OEE & production analytics
Downtime, throughput, yield and quality dashboards with agreed metric definitions.
Portals & B2B commerce
Supplier, distributor and customer portals for orders, documents and self-service.
Industrial marketing
SEO, content and campaigns that reach procurement and plant audiences.
Manufacturing runs on connected systems. Explore ERP solutions, system integration and process automation.
Our manufacturing processWalk the floor first.
Walk the floor first.
Then build the system.
Discovery → Requirements → Design → Build & integrate → Validation → Launch & support. Each phase ends with something operators and managers can review.
Discovery
Walk the process with production, quality, warehouse and finance. Agree the bottleneck to solve.
Output: flow map & prioritiesRequirements
Define data capture, interfaces, uptime expectations and the metrics that matter.
Output: requirements & metricsDesign
Model orders, routings, inventory and quality around how the plant actually runs.
Output: reviewed prototypeBuild & integrate
Configure and develop in iterations, connecting machines, ERP and warehouse systems.
Output: working incrementsValidation
Test with real production scenarios, including failure and offline conditions.
Output: test results & sign-offLaunch & support
Phased rollout with training, monitoring and agreed support coverage.
Output: live system & support plan
Platforms & toolingProven technology
Proven technology
for industrial conditions.
Plant systems must survive years of change. We use mainstream stacks with clear support horizons, chosen for maintainability.
JavaReliable service layers
Spring BootIndustrial services & APIs
Node.jsEdge & real-time gateways
PythonAnalytics & vision services
ReactOperator & manager interfaces
AngularStructured plant applications
MongoDBHigh-volume event storage
MySQLTransactional production data
LaravelRapid portal & admin build
Integration choices follow your estate: OPC, MQTT, database links or plain files — whatever the equipment genuinely supports, with resilience planned in.
Sectors we work withBuilt for the pressures
Built for the pressures
each plant carries.
Batch or discrete, regulated or made-to-order: we plan around the constraints that actually shape your operation.
Discrete manufacturing
Work orders, routings, assembly and tooling for made-to-order and make-to-stock production.
MES solutionsProcess manufacturing
Batch records, formulations, yield and quality control across production runs.
Quality workflowsAutomotive & mobility
Supplier quality, traceability and delivery discipline for automotive supply chains.
Automotive solutionsIndustrial distribution
Multi-site inventory, pricing, quotations and dispatch for industrial suppliers.
ERP solutionsEnergy & utilities
Asset monitoring, work management and field data collection across distributed sites.
IoT solutionsPharma & life sciences
Documented processes, batch history and access controls for regulated production.
Healthcare technologyCase studies & solution examplesSee the problem.
See the problem.
Imagine the possibilities.
The scenarios below illustrate possible manufacturing outcomes—not published client case studies or measured results. Ask us about relevant experience for your plant.
Illustrative · Downtime
Stoppages noticed too late
Challenge: Line stoppages are logged on paper, so patterns only appear at the end of the month.
Approach: Machine and order signals combined into a live downtime view with cause codes.
Discuss visibility →Illustrative · Traceability
A recall that takes days to scope
Challenge: Batch history sits across spreadsheets and paper travellers in different departments.
Approach: A structured traceability record linking material, batch, operator and shipment.
Discuss traceability →Illustrative · Stock
Three versions of inventory
Challenge: Warehouse, ERP and shop-floor counts disagree, so safety stock keeps rising.
Approach: One governed inventory record with cycle counts, reconciliation and clear ownership.
Discuss inventory →Frequently asked questionsGood questions.
Good questions.
Clear starting points.
Here’s what to consider before starting a manufacturing IT project.
Ask about your plant →What manufacturing IT services does Surfytech offer?
Surfytech provides manufacturing execution systems, ERP implementation and integration, IoT and machine data capture, production analytics, supply chain systems, portals and digital marketing for manufacturers.
Can you integrate with our existing machines and controllers?
Where equipment exposes data, we can usually collect it through gateways, OPC, MQTT, database links or file exports. We assess the equipment, connectivity and plant-floor resilience before promising anything.
Do we need a new ERP, or just better integration?
Often integration and workflow improvement is enough. Fit-gap analysis compares configuring your current system, integrating it better and replacing it, so the decision is based on cost, timing and risk.
How do you handle data capture on the shop floor?
Depending on the process we use barcode or RFID scanning, touch terminals, tablets, machine signals or operator entry, with offline tolerance so a network interruption does not stop production.
How long does a manufacturing project take?
Timing depends on scope, equipment access, integrations and validation. Discovery produces a phased plan with review points, usually starting with the bottleneck that hurts most.
Do you support the system after launch?
Yes. Support covers fixes, monitoring, enhancements and integration maintenance. Coverage, response expectations and cost are agreed before launch.
Start your manufacturing projectLet’s connect the plant
Let’s connect the plant
to the systems around it.
Tell us about the plant, the systems you run and the bottleneck that hurts most. We’ll propose a phased plan with a first release your team can feel.
No complete specification needed. A clear business goal is a great place to start.
What happens next?
- Share the systems, equipment and processes involved today.
- Discuss integration, data capture, uptime and support needs.
- Agree the first phase and the scope for a proposal.